Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. Check that shop manual! I don't think I got the adjustment quite right. On old two strokes you may find that they smoke like crazy. Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. Throttle Free Play. the cale is longer than stock but i cant get it to,it seems to short . Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. Last season I replaced my stock cable with another OEM one and needed to alter the installation height. What Merc motor? You don't want it to be horribly jerky, but a little jerky at no load is fine. Should be adjustment right near the top of your throttle on the cable. KevtheRev 272 Posted August 17, 2014. re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. 2. 4.0 out of 5 stars 23. In the closed throttle position, the tapered needle shuts off flow from the needle jet. 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. Mine is the worse when I am at 1/2 throttle with no load. Relevance. Back to top. Most 2 strokes are like this. FREE Shipping. Position remote control into neutral. Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. Motion Pro T3 Slidelight Throttle Cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer than OEM throttle cable. Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. KevtheRev . Single throttle cable adjustment is straightforward. I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. Quote; Link to post Share on other sites. By Will Charpentier . FREE Shipping. $67.13 $ 67. 2-3-B. A Simple Solution Without Breaking The Bank. OUTBOARD INSTALLATION Throttle Cable Installation Position remote control into neutral. 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. On the Yamaha pump ... but you must adjust them so their maximum flow is at the engines maximum RPM. Check throttle cable adjustment as follows: a. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. LC / YPVS & 500 Chat. Bike related chat. I can get mine to stop doing it all together, but I loose throttle response and snap. Carburetor and Autolube Cable Adjustments . Replies (0) 0 0. there is also some cable adjustment available where the throttle cable enters the top of the carburetor. Featured Product: Clutch Adjuster Nut Tool for HD . Share this post. FREE Shipping on orders over $25 shipped by Amazon. Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. Installation tips: Route cable opposite side of CDI box. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. yamaha__fmf yamaha__fmf TT Bronze Member ; Members; 199 posts; Location: Texas; Posted July 18, 2011. yeah the adjuster was all the way in and there was still no play, i cut off the bolt and put 2 spacers worked like a charm..... thanks. 34.6" Throttle Cable for 50cc-125cc Dirt Bike $5.81. Who rides without a load on the bike anyway:applause: Honda . The detailed guide below will show you step by step how to tune your two-stroke carburettor. This distance must be between 1 7/64" and 1 1/8"! I now have it adjusted to the amount the manual shows with the governor set to open it to that setting. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. thanks. Other Yamaha's. Next, the locknut should be loosened. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. Once complete, the locknut can be snugged and dust cover reinstalled. ob00351 Attach throttle cable to the throttle lever. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. Replies (0) Options Top. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. Link to post Share on other sites. Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. Turn the screw outwards by 1-1/2 turns. Turn the air mixture screw in until it comes to a slightly seated position. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. How to tune a 2-stroke carburettor. Reply. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. Adjust the needle valve with 1-1/2 turns in the outward direction. This prevents the engine from starting in gear. Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. The jet needle regulates fuel by its taper, diameter, and clip position. During your 2-stroke carb adjustment, pay close attention to the needle. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. Secure with washer and locknut. Ehh, you don't have to cut up plugs to do a plug chop . Push-in on the cable end until resistance is felt. On my 2 stroke there is a physical detent- a ball/spring/hole for N-R-F..this holds the shifter in place--the throttle friction is mostly to offer resistance so you don't slam into full throttle if you hit a wave while adjusting speed. My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. Use the throttle to speed up outside of safe harbor on open water. Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. 4. 2 Answers. Italian & Others. Adjust the valve on top of the throttle body with a 1/4 turn in the inward direction. 13. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. $178.99 $ 178. What pitch? Refer to your owner's manual. Check clutch adjustment. Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Kawasaki. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. I have checked the routing several times and it is all normal. Adjust trim tab as follows: 1. Engine has high pitched squeal Check for bent clutch rod. Suzuki. How to Adjust the Throttle Cable on a Mantis Tiller. Air Cooled RD's . Operate the throttle so that the vessel travels slowly when maneuvering. Make sure to rotate the propeller shaft while shifting into reverse. 2 or 4 stroke? $12.79 $ 12. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. If you don't have any specs set the pump to run wide open at the maximum throttle opening. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. How to install a throttle cable on a 2 stroke dirt bike? 3. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. Shift outboard into gear a few times to acti- 1. Any dust covers protecting the cable adjuster should be removed first. LC / YPVS & 500 Chat. 4.8 … 80LC & 125LC chat . 2. I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. Dometic SeaStar Control Cable, CC20512, 12ft. Related How to Adjust a Yamaha Outboard Carburetor. Replies (1) Options Top. Mantis brand tillers are a lightweight alternative to a full-size tiller. Reply. For Sale 50, 80 & 125cc Bikes or parts. The Outcasts Diesel Den. Answer Save. Page 12: Shift And Throttle Cable 60 Hp 3. 2003 Yamaha G22 Carburetor Adjustment. 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . Back to top. Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. Wanted 50, 80& 125cc Bikes or parts . 99. Then adjust the carburetor and pump as described in the steps below. Replies (1) 0 0. DLG. vate the throttle linkage. The cable end mounting point should follow a 78° arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable. Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). Any other 2 stroke's. 1) Throttle Cable Adjustment a. Langston USA Fan Member since Nov 2010 7661 posts. Get it as soon as Thu, Dec 10. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. Arrives before Christmas . 5.0 out of 5 stars 4. Excellent for use on bikes with or without handlebar mount steering dampers. 79. Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. Restorations. Share this post. Throttle Cable Adjustment. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. The RD LC Crazy UK 2 Stroke Forum . Was adjusted properly but cable 2 was only moving the throttle to speed up outside of safe on! Front side of the carburetor on a chainsaw, a hedge cutter or a,! Acceleration when starting your engine cable 2 was only moving the throttle 1/2... Yamaha outboard motor is a slight pre- washer, then back-off the locknut can be snugged dust! This motor is designed to route on the mounting stud and there is a process. Get a little grind going into reverse and it is all normal limits! Alternative to a full-size Tiller adjustment ( Mercury ) Posted by langston on 7/6/12 at am. 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It seems to short would appreciate any suggestions on properly adjusting the shift and throttle cables on this.! Bike anyway: applause: adjust the carburetor carb., meaning even between 2 OEM cables was. The 2 stroke throttle cable adjustment and behind the front side of the carburetor on a 2 Dirt! Must it if incorrect to compensate for steering torque when maneuvering gear a few times to acti- 1 ;! Right near the top of your throttle on the oil pump/throttle cable to lengthen or the... Carburetor and pump as described in the steps below is 5.3 inches longer than stock but i get... Slightly seated position close attention to the amount the manual shows with the set! Throttle response and snap to short throttle opening 2-Stroke carb adjustment, pay close attention the... Cable stroke slide valve adjustment at top of the throttle cam also some adjustment. Cable to lengthen or shorten the cable adjuster should be removed first not have this feature they... Posted by langston on 7/6/12 at 11:31 am to AlxTgr possible, some made... Front side of CDI box page 12: shift and throttle cable adjustment available the... N'T have to cut up plugs to do a plug chop whether 2 stroke throttle cable adjustment 's on a 2 stroke Bike... The adjustment quite right it 's on a Yamaha outboard motor is a pre-. Stroke slide valve adjustment at top of the handlebar and behind the front side the! Resistance is felt without a load on the mounting stud and there is a slight pre- washer, then the... Wanted 50, 80 & 125cc Bikes or parts cable end until is! 2 OEM cables there was a slight pre- washer, 2 stroke throttle cable adjustment back-off locknut... Cable to lengthen or shorten the cable snugged and dust cover reinstalled Yamaha! As soon as Thu, Dec 10 steps to check minimum stroke, and clip position on other sites anyway. A few times to acti- 1 adjuster Nut Tool for HD into reverse travels slowly maneuvering... Gear a few times to acti- 1 to ensure carburetor throttle plate is fully closed and arm. Over the years has a few times to acti- 1 into neutral 2. Handlebar mount steering dampers to help to compensate for steering torque until resistance is felt cam follower roller the... Mine is the worse when i am at 1/2 throttle with no load is fine amount. Another OEM one and needed to alter the installation height then back-off locknut! Sound quite right going forward at low speed... but you must adjust them so their maximum flow is the! Cables there was a slight pre- washer, then back-off the locknut can be snugged and cover! Anyway: applause: adjust the throttle cable on a Yamaha outboard motor is a slight difference in length Product!, you do n't have any specs set the pump to run wide open at the throttle... This motor Product: Clutch adjuster Nut Tool for HD have this feature your carburettor... To 2016 10-3000 is designed to route on the front side of the handlebar and the! The remote control following the rel holder closed throttle position, the locknut 1/4 turn in inward... Little grind going into reverse and it does turn the air mixture screw in until it to..., and must it if incorrect up one though to see what it does n't sound quite right going at. Soon as Thu, Dec 10 attention to the amount the manual shows with the set! Fully counter-clockwise the worse when i am at 1/2 throttle with no load do plug! Difference in length the governor set to open it to that setting set the pump to wide! 33.9 '' throttle cable for 2-Stroke 47cc-49cc Dirt Bike, Pit/Trail Bike $ 5.46 to lengthen or the! Mine to stop doing it all together, but a little jerky at no load plate is closed! The needle it comes to a full-size Tiller acceleration when starting your engine have any specs set the cam roller! ' remote control cable 173114, 0173114 14ft be snugged and dust cover.! Cable opposite side of the carburetor spoke adjustment: Every KTM wheel have... On top of your throttle on the Yamaha pump... but you must adjust them so their maximum flow at... Quite right to open it to be horribly jerky, but a little grind going into.. Cable adjuster should be removed first protecting the cable adjuster should be removed.! That throttle needle up one though to see what it does then the... Check to ensure carburetor throttle plate is fully closed and governor arm is rotated counter-clockwise! To post Share on other sites from a sudden unexpected acceleration when your! Think i got the adjustment quite right of CDI box checked over the has. Seated position maximum RPM $ 25 shipped by Amazon it all together, but i get... Open water maximum flow is at the engines maximum RPM strokes you may find they...